Smart Dosing Technologies: Optimizing Chemical Feed with AI & Automation

The Future of Chemical Dosing: Smarter, More Efficient, and Precise

Chemical dosing is critical in water treatment, industrial processing, cooling systems, and chemical manufacturing. However, manual dosing or outdated control systems often lead to chemical waste, operational inefficiencies, and regulatory risks.

That’s where Smart Dosing Technologies—powered by data-driven automation, IoT integration, and SCADA control—are revolutionizing how industries measure, adjust, and optimize chemical feed.

At Becker Engineered Systems, we help industries integrate Smart Dosing Technologies to automate chemical feed, reduce waste, and improve process efficiency—all while ensuring compliance and operational cost savings.

“Smart chemical dosing is about delivering the right amount at the right time,” says Greg Tankersley, President of Becker Engineered Systems. “By automating chemical feed with AI and real-time monitoring, we help businesses prevent overdosing, reduce costs, and enhance system performance.”

🔹 The Challenges of Traditional Chemical Dosing

⚠ Inaccurate Dosing – Leads to wasted chemicals, safety risks, and compliance violations
⚠ Inconsistent Process Control – Manual adjustments cause fluctuations in chemical feed
⚠ High Operational Costs – Overdosing chemicals increases expenses & reduces system efficiency

💡 Solution? IoT-Powered Smart Dosing Technologies with Becker Connected Systems.

🔹 How Smart Dosing Technologies Improve Chemical Feed Efficiency

🔥 Key Features & Benefits:

✅ IoT-Powered Chemical Feed Optimization
📌 Adjusts chemical dosing in real time based on flow rates & sensor feedback

✅ SCADA Integration for Smart Monitoring
📌 Allows remote control, automated reporting, and system-wide visibility

✅ Predictive Dosing Analytics
📌 Reduces overdosing and underdosing by detecting process inefficiencies

✅ Automated Compliance & Safety Monitoring
📌 Ensures regulatory adherence and prevents hazardous dosing levels

🔹 Smart Dosing Technologies Available at Becker

1️⃣ IoT-Driven Chemical Feed Systems – Automated & Precise Dosing

📌 Overview: Real-time IoT-based dosing control for water treatment, cooling towers, and industrial processing.

🔥 Key Features:
✔ Continuous Monitoring & Adjustments – IoT optimizes feed rates based on live data
✔ Cloud-Based Remote Access – Track dosing performance from any device
✔ Reduces Chemical Costs & Waste – Improves process efficiency and sustainability

2️⃣ Smart Flow-Paced Dosing Systems – Optimized for Variable Flow Applications

📌 Overview: Automatically adjusts chemical dosing rates based on flow sensor data.

🔥 Key Features:
✔ Flow-Proportional Dosing Control – Adjusts feed rates in real-time based on system flow variations
✔ Seamless Integration with SCADA & IoT – Works with existing process control systems
✔ Prevents Over-Dosing & Chemical Waste – Reduces operational costs while maintaining efficiency

3️⃣ Smart Batch Dosing Systems – Controlled Dosing for Batch Processes

📌 Overview: Automated batch dosing systems for chemical blending, disinfection, and industrial process control.

🔥 Key Features:
✔ Programmable Smart Controllers – Configurable dosing schedules for precision batch processing
✔ IoT-Powered Volume Control – Eliminates errors in manual batch dosing
✔ Custom Configurations for Industry-Specific Needs

🔹 Industries That Benefit from Smart Dosing Technologies

✔ Water & Wastewater Treatment – Ensure optimized chlorine, pH, and chemical feed control
✔ Industrial Chemical Processing – Improve blending accuracy and process efficiency
✔ Cooling Towers & HVAC Systems – Optimize biocide and scale inhibitor dosing
✔ Food & Beverage Processing – Maintain sanitation and regulatory compliance
✔ Power Plants & Energy Facilities – Control boiler and feed water chemical treatment

📌 See Becker’s Smart Dosing Solutions by Industry ➝ https://www.beckerengineeredsystems.com/industries

“Smart dosing eliminates human error, improves chemical efficiency, and ensures consistent process control,” says Bryan Jostworth, Vice President of Business Development at Becker.

🔹 Why Choose Becker for Smart Dosing Solutions?

✔ Seamless Integration with Becker Connected Systems – Works with SCADA & IoT
✔ Customized for Specific Industry Needs – Engineered to match flow rates & chemical requirements
✔ Maximizes Efficiency & Reduces Costs – Optimized dosing minimizes waste
✔ End-to-End Support from Installation to Maintenance

📌 Speak to an Expert About Becker’s Smart Dosing Solutions ➝ https://www.beckerengineeredsystems.com/contact-us